Membrane Switches & Electronic Front Panel Assemblies

Membrane switches can be found in a variety of different industries.Medical instrumentationand laboratory equipment are ideal markets for membrane switches. These switches can be designed to be sealed from moisture and contaminants and with anti-microbial coatings to resist bacterial growth and harsh chemicals. Overlay Adhesive – This adhesive layer bonds the graphic overlay to the top circuit layer, and is typically an acrylic adhesive. Sun Industries designs and manufactures Membrane Switches for multi national and national manufacturers at purpose built facilities in Osborne Park, Western Australia. Our knowledge of design, materials and assembly methods ensures we deliver correctly specified, hard wearing and attractive membrane switches that will continue to function for millions of actuations. Light Emitting Diodes are considered the standard for indicator lamps in user interface membrane switches thanks to their brightness and robustness. Since 1992 IntraAction is a trusted name in the field of Membrane Switch Technology. IntraAction Design & Manufacture Membrane switches, Graphic overlays, Decals, Labels & Mimic as per customer artwork & specifications.

Through the optical fiber transmission in the membrane switch needs to light up. There are three other types of illuminating membrane switches below. Protection by design- through the design of membrane switches can achieve antibacterial, anti-ultraviolet and other effects. Membrane switch constantly updates and upgrades its technology, and its durability is gradually improved. As a reliable human-machine interface, it is increasingly favored by home, office and industrial applications. Membrane keyboards don’t use mass-produced switches, and every manufacturer basically has their own membrane, so it’s hard to quantify. Environmentally Friendly – Utilizing additive printing of silver & carbon, the process of making polymer thick film circuits does not generate hazardous gases. Termination – A variety of terminations can be used to mate a membrane switch to your product.

To ease the final mating of the switch and avoid the possibility of a dome becoming inverted a .015″ – .020″ backing layer can be provided. One consideration for your membrane switch design is how to connect the membrane switch with the brains that control your product. Basically, connectors connect the keypad and the device it will control. Connectors consist of a contact device and a molded plastic housing, but connectors are certainly not something to choose lightly. Sometimes, knowing which connector to use for an application can be difficult. You need to think about ways to accommodate connector durability and minimize unwanted space when deciding how to terminate your membrane switch. In these special environment applications, the anti-UV and waterproof membrane keypads quality are very important. If the water went into the circuit it will cause your control board failure and then easily cause safety accidents.

Consequently, damage caused by dust and moisture entering through air bleeder holes is widely reduced. They are designed with multiple layers consisting of electrical contacts. On each of these layers is an arrangement of electrical contacts. To turn on a membrane switch, you can press the button on the top layer. This will push the top layer down into one of the bottom layers so that their respective electrical contacts touch each other. The board can provide structural support and incorporate numerous surface mount components. This assembly can be bonded to your PCB or sub-contractors can be utilized to provide this type of construction. Tactile membrane switches have a snap action that is clearly noticeable to the operator. They can also eliminate the need for a flexible upper circuit layer.

Membrane switch manufacturers

Something as common as a spilled beverage in an office environment can disable a PSA switch or keypad, but HeatSeal® protects from contaminants like this. Performing perhaps millions of individual operations over their design the symbols and legend must have lifetime legibility. While engraving would be the method of choice it’s impossible with some materials. Step in conventional printing, often protected by a coat of varnish for added durability. We’ve decades of experience in finishes for normal and specialist applications – whatever the need we will find a solution that looks good and goes on looking good – for years. Membrane Masters can supply complete, or simply print, a variety of Keypads. Looking like an ‘Airfix Kit’ Injection Moulded Buttons linked together by sprues are ideal for mounting behind die or laser cut panels. Rubber Keypads, which we screen print, are highly robust – the smaller was for a radio interface to be used in extreme weather conditions. Although not expressly designed for Membrane Switch applications all these types could be used with the ultra thin technology. All our Membrane Switches are tested and proved throughout the design process.

The HeatSeal® bond effectively seals out harmful environmental contaminants that can cause failure in standard PSA switches. Your label communicates your brand, conveys a level of quality, helps you meet government regulations, and generates instant sales appeal, all at a glance. We deliver using sophisticated printing processes, high-quality materials, and adhesives that ensure brand-matching color intensity and product durability. Tactile Feedback – knowing you’ve hit the button – is easily achieved on Membrane Switches by embossing and different types are shown here. For a very positive feedback that the switch has worked the ‘in and out’ movement provided by Dome Embossing – a circular raising of the centre of the key – is recommended. Rim Embossing on the other hand is ideal for marking discrete areas of the keypad. A user-interface assembly is a fully functioning turnkey input device integrating a variety of electronic components that connect the operator to the machine.

LUPHI is a newly high-tech enterprise for human interface technology and metal, plastic molding, electronics product development, design and assembly. Tactile membrane switches are commonly found in household devices like a ‘microwave’s control pad to set the time and heat level when cooking food. Home air conditioners and remote control devices for your TV also use tactile switches to turn the unit on and off and change the settings or the channels. You can clean them using a conventional liquid-based cleaning solution, or you can clean them using plain soap and warm water. They don’t succumb to the same degree of wear and tear as standard, mechanical switches. The schematic or pinout of a switch may be specified by the customer if necessary; however, as with any circuit layout, the more freedom we are allowed the more efficient layout we can produce. This has the advantage of shorter development time and a simpler circuit layout, which could affect switch cost. Membrane switches can be designed with a common bus or in a matrix.

While they share some similarities in terms of how they function and they are designed for, there’s a key difference between them that shouldn’t go unnoticed. Mechanical switches are normally made of a combination of copper and plastic parts, with the copper being conductive and the plastic being resistive. Membrane switches, on the other hand, are typically printed on either Polyethylene terephthalate or Indium tin oxide . When used for screen printing purposes, the ink within a membrane switch usually contains either copper, silver or graphite, all of which are conductive and therefore able to pass electrical currents. In some applications it is preferred to use rubber keypad user interface rather than a membrane switch graphic. Additionally, many factors contribute to the life expectancy of a rubber keypad, from the material used to the tactile feedback. At Xymox, we believe true customer collaboration is needed to find the right solution that best fits the intended application. A membrane switch is a micro-motion, momentary contact, flexible circuit with a printed graphic overlay. These interfaces are normally screen-printed on thin polyester using silver or carbon conductive ink.

If you’re planning to use a switch for a long time, you may want to choose a membrane switch for this reason. Therefore, they have a stiff and rigid texture that doesn’t bend. Membrane switches, on the other hand, are made of a softer and more elastic material. By definition, any switch with at least one contact made of a flexible material is considered a membrane switch. AdThe product are mainly used as control keypad for medical equipment. The circuits are made of Acheson ED-820B silver paste, so that it can be low resistance and function well. So what are you waiting for, let `s enjoy our cooperation together . The pin to pin resistance was measured across the domes of the membrane with the switches both open and closed. The open switch showed an open circuit and no resistance values was measured. For the closed circuit, the resistance of the PET circuit trace was about 15X the resistance of the FPC version.